ML-8150A

Perfect for welding of gold and copper!

The world's highest peak power of 1.5kW! High-power green laser enables solderless welding of precision parts and bus bars!
Model : ML-8150A

ML-8150A provides 5W of maximum power, which is upgraded more than twice compared with the conventional machine. It enables faster and deeper welding of even copper and gold, which have high reflectance to YAG fundamental laser and are hard to be welded.
Further, its beam becomes so thinner than the conventional one that deeper, thinner, and more beautiful welding can be achieved.

 Features

◆ Solid welding of cupper and gold by SHG green laser.

◆ Ø0.2mm fiber enabling high quality precision welding.

◆ High speed pulse control to shorten the takt time.(Pulse frequency is three times as high as the conventional model.)

◆ Two simultaneous energy share enabling two simultaneous processings and processing from two different angles.

◆ AMADA MIYACHI's original power feedback feature.

◆ Hybrid laser system combined with fundamental and SHG laser achieving deeper penetration.

◆ Easy-to-use jog dial.

 

 Real-time power feedback control

The laser output in the lamp-pumped module is monitored in real time. The monitored laser output is compared with the set waveform and power is fed back in real time, varying the energy input to the lamp to reproduce the set waveform and obtain the ideal laser output waveform.

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 Variable mirrors

These mirrors eliminate laser power loss and improve branch balance.

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 Waveform control

Equipped with a "fixed mode" that features three-level waveforms, and a "flex mode" to provide more complex waveforms.

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 Power monitor

Laser energy (J) and average power (W) are monitored to detect abnormalities.

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 External communications

Configuration of parameters and monitoring of performance can be carried out from a separate location.
- Type: RS-485 compliant, asynchronous, full duplex
- Data speed: 9600, 19200, 38400 bps

 Forced Air Cooling System

The air cooling system is available. No water and piping are necessary.

 Hybrid Laser Welding System

This system combines SHG green laser (ML-8150A) and the fundamental laser (ML-2000 series) at the focus unit to obtain improved welding depth and spot diameter.

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 Why can green laser weld copper and gold?

SHG green laser is green-colored visible light with wavelength of 532nm, which is a half of fundamental laser (1064nm).

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Absorption of green laser into copper and gold is 4.5 to 20 times higher than fundamental laser so that it is possible for green laser to weld copper and gold.

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 Expand the Environmentally-friendly Method of Welding

Manufacturing by lead-free soldering and solder-less joining methods is recently required considering protection of the environment. Especially for electronic device manufacturing, their reliabilities have been a significant issue lately.

The Solution is... Laser Welding!

  • Heat-affected area can be reduced so that parts with weak heat resistance can be welded.
  • No flux is necessary.
  • No solder creeping.
  • Size and weight of parts can be minimized as solder is reduced.

 Hybrid Laser Welding System

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By combining SHG green laser (ML-8150A) and fundamental laser (ML-2000 series) at the focus unit as illustrated at right, the welding depth and welding spot diameter are greatly improved comparing to that of a single laser.

MLE-300A




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 Applications

Welding of electronic devices, electric devices, IC leads, gold-plated patterns and more.



Model

ML-8150A

Oscillation wavelength

532nm

Maximum average power

5W

Maximum output energy

4 J/P

Maximum peak power

1.5 kW

Pulse width

0.20 to 5.00 ms (in 0.02 ms increments)

Pulse repetition rate

1 to 30 pps

No. of programmable schedules

32

Counter

Total number of outputs

9 digits

Number of acceptable outputs

9 digits

Optic fiber

Φ0.2mm (Usable is Φ0.21.0mm SI type optical fiber)

Fiber optic delivery

Up to 2 deliveries of laser output, including powersharing and timesharing, 
are available. (Option)

External communication function

RS-485

Power requirements

Single-phase 200V, 220V, 240V AC +10%, -15%, 50/60Hz

Heat exchange method

Forced air cooling

Dimensions

430(W) X 869(D) X 822(H)

Weight

120kg

 

*Specifications subject to change without notice.

 Dimensions in mm

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